Electro Magnetic Crane Mechanical Project Report

This is a tough Electro Magnetic Crane project and is suitable at 11 or 12 grade level. The students need to interact with DC motor, stepping motor, H-Bridge, an LED, and an electromagnet. The aim is to transfer paperclips from one to another bowl with rotation of 90°.

 The crane begins by moving the up and above the bowls. When the program begins then LED begins to flash. The crane leaves the magnet within the bowl. The magnet gathers the paperclips. The crane transports the paperclips and magnet. It makes 90° rotation.

 It brings the magnet to low position and brings clips within the second bowl. The magnet turns off and generates the paperclips. It transports the magnet back to its position. It moves back in the position of first bowl. The LED switches off if the crane starts moving.

 H-Bridge switches the DC motor in one way and makes the D2 high and D3 low. It switches the DC motor in opposite way and makes D2 low and D3 high. It prevents the motor and makes D2 and D3 low.

 The stepper motors function with transporting the repeating methods of bits to various coils. The Popsicle stick is tapped at the stepper motor with the help of protractor and it is the best method to calculate angle per step.

To create as many coils would result the magnet stronger. Magnet wire performs better since it is light and many coils are present. The soft iron creates the magnet function good.

Conclusion:

Electromagnetic crane is utilized to make eye-pleasing structure. It confirms the LED functions. It confirms the magnet switches to be on and off. It confirms final procedure accurately to manage the crane.

Download Electro Magnetic Crane Mechanical Project Report

Related Projects:

Electrodynamics Project

Effect of Rim Thickness on Bending Stresses in Low Addendum Large Spur Gears Project Paper

The finite element depends on the concept utilized to evaluate the influence of thickness of gear rim by tooth bending process in less addendum great spur gears. The gears are utilized in sugar mills, cement plants, coal mills, ball mills, kilns, copper converters, grinding mills, and anode furnaces etc. The concept is improved with ANSYS Parametric Design Language (APDL) to produce 1, 3, and 5 tooth sections of a spur gear.

 The finite element approach is identified in the regions of Highest Point of Single Tooth Contact (HPSTC). The 1, 3 and 5 segments are recognized by different β that is the ratio of thickness of rim of the gear. The influence of mesh can be found in the 3-D models.

 The bending and equivalent stresses are achieved for various β values in many models. The gear tooth and surface of rim stresses are presented in tables with the help of Microsoft Excel and program written in APDL and plots are produced by MATLAB program. Maximum von Mises plots and maximum bending are achieved with different β values in both dimensions models.

 The photoelastic method was broadly utilized since many years. The technique was tested for the stress influencing at the gear fillets. The technique has used to improve the fillet stress which includes unbalance pressure angle. It has developed by using realistic shapes in photoelastic models.

 Conclusion:

 The Effect of Rim Thickness on Bending Stresses in Low Addendum Large Spur Gears conclusion made on working of meshing concept is improved with mapped meshing abilities of ANSYS to produce two and three-dimensional element concepts of the gear. The managed meshing method is used to stop great stresses at load regions and to escape various elements in the low regions and to produce the web in the locations of the gear tooth.

Download Effect of Rim Thickness on Bending Stresses in Low Addendum Large Spur Gears Project Paper

Mech Major Project on Design of Mobile Phone Holder for Automobile Steering Wheel

There are many accidents happening with the four wheeler vehicles which are incrementing in our day to day life. The major reason behind such deadly accidents is the cell phone.

When driver utilizes his cell phone while driving, it changes his mind. To get rid of this issue, here we present a new kind of holder of mobile phone which climb the mobile phone and one can need not hold the mobile in hand.

The important approach of this Design of Mobile Phone Holder for Automobile Steering Wheel project is to keep the mobile on the stand on the steering since steering is the placed nearer to the face of driver while driving. Hence the driver is able to attend the call by using loudspeaker mode and without picking the mobile the driver is able to response to the call.

During the manufacturing of this mobile phone holder, there are few limitations such as steering wheel is the rotating component on which the mobile phone holder is joined and as it rotates, the holder also rotates which causes drop out of the phone. To overcome this problem, we have used the concept of bearing and to obtain this concept, stabilization of the inner race of the bearing is compulsory.

Conclusion:

It is very clear from the description that design of mobile holder is very essential part of research that solves various issues with the demand of the customer. Hence to get the solution for these problems, we have accepted to prosper new kind of the mobile phone holder that is climbed on the steering in the vehicle.

download Mech Major Project on Design of Mobile Phone Holder for Automobile Steering Wheel

Can Protocol Based Data Acquisition System Abstract

Can Protocol Based Data Acquisition System projects main idea is to control temperature variations in industrial process.  LM35 sensors are used as temperature sensors in this application.

This data is transfer with CAN controller to the master node and in the master node the values are detected and then it goes for the accurate value of the gas. This first check with the node addresses and if the address is matched then the actual location of the plant is identified by the master controller which are already fed in the controller. Thus identifies the location and then gives a accurate location without having any mismatch with a the other location values. This is in a continuous process and this will monitor the unit all the time and it even save the controller time in deducting the time of and power of the controller process. 


Hardware components
:

  • At mega 16
  • CAN Controller MCP2515
  • CAN trans Receiver MCP2551
  • Temperature Sensor
  • LCD 

Skill set:

  • Functionality of all above components
  • Embedded C programming
  • Can bus protocol
download CAN PROTOCOL BASED DATA ACQUISITION SYSTEM ABSTRACT .

Multivariable Parameter Interfacing With Can Bus Abstract

The security system in coal mines due to leakages of gases are very hazards situation. There are different sensors to monitor different gases in the coal mines. To sense the gases we have gas sensors. Normally  in  coal mine the gas sensed at one location will transfer the data to all the places in the of the mine. But it is little difficult to find in which location does the real accident occurs. Here MULTI VARIABLE PARAMETER INTERFACING WITH CAN BUS control area network implements the correct location and fast data transfer to all the node and to the master control unit.

The gases that are released in the coal mines are dangerous. They kills people and even damage the location completely. The CAN controller specifies the correct location and transfers the complete data to the master units and alerts complete system giving preference to the dangerous place first. This done with the microcontroller giving the specific priority to the complete unit depends up on the amount of gases that are released to the system. Here the gases are detected through a gas sensor. This sensed signal is in terms of voltages, depending on the voltage vale we have to decide the gas that is present in the location. This voltages levels are converted in to digital values with a 12bit analog to digital converter so that we can have a good precision over the gases that are present in the location. 


Mostly CAN controller is used for wide area plant for having a good command over the plant control and exact data transfer. Here we even have the data acknowledgment of the data that is transferred to the controller from both ends that is from the master end to the slave end. Sot that mismatch of data with other slaves units is almost reduced.

download Multi variable Parameter Interfacing With Can Bus Abstract .

Industrial Automation Using Can Protocol Abstract

Industrial automation using can protocol projects main idea is to develop an application which can handle temperature variations in an industry by using DC motor. This application is implemented using CAN protocol, the main use of can protocol is it is a serial, asynchronous, Multi master communication protocol which is used to interconnect electronic devices in auto mode in industrial applications. Implementing application using CAN will be a cost effective process with easy implementation and it can be used in peer to peer network with accurate error checking capability and the data transfer rate is 1MBps.

This application will be useful in industries to control temperature. DC motor is controlled using CAN protocol. LM35 sensors are used in integrated circuit as temperature sensors.

For detailed information on this project you can download project abstract form the below link.

Hardware components:

  • At mega 16
  • CAN Controller MCP2515
  • CAN trans Receiver MCP2551
  • Temperature Sensor
  • LCD 

Skill set:

  • Functionality of all above components
  • Embedded C programming
  • Can bus protocol
download Industrial Automation Using Can Protocol Abstract .

A Can Based Distributed Control System For Autonomous All-Terrain Vehicle (Atv)

Control area network is a network system for connecting different nodes and controlling it by transferring data from one node to another. Here the mode of data sending will be from each nodal address mostly can bus is used for automobiles, industrial application and controls. Here in A CAN BASED DISTRIBUTED CONTROL SYSTEM FOR AUTONOMOUS ALL-TERRAIN VEHICLE(ATV)project we are going to display data on display boards using CAN network. We are taking research on CAN bus for advertisement boards. The main aim of the project is to transfer the data with two lines for longer distances for interconnected networks in cities. Mostly advertisements in cities are with LCD’s and LED’s.

For our convince here we are taking LCD displays. We have to display different types of data at different location this can be controlled and managed from one place. The main intension of using CAN for this purpose is it can transfer data for longer distances, no data corruption and a better acknowledgement with faster response. This will consume very less power compared to another network connection we give a specific address to each location where the CAN node is fixed with this specific address each is communicated.


The data what we want to display will be predefined one and that is transmitted to the location after transmit we can get an acknowledgement from that place that the complete data s was received if any of the lines have been disconnected on tampered then the response connection for the two can node will be in faulty manner indicated no data could be transmitted.

Hardware components:

  • At mega 16
  • CAN Controller MCP2515
  • CAN trans Receiver MCP2551
  • Temperature Sensor
  • LCD 

SOFTWARE:

  • Code vision AVR IDE tool
  • Embedded c programming
  • Functionality of the above components

APPLICATIONS:

  • Automation
  • Automotive devices
  • Remote application
  • industrial application 

Skill set:

  • Functionality of all above components
  • Embedded C programming
  • Can bus protocol

download A Can Based Distributed Control System For Autonomous All-Terrain Vehicle (Atv) Abstract.

Design & Fabrication of a Tension Less Two Wheeler Bike Mechanical Mini Project

An automobile is a wheeled motor vehicle which is used for transporting passengers has its own motor or engine. Motorcycles are most affordable means of motorized transport in the world and are most common kind of motor vehicle. There are about 200 million motorcycles used world widely.

 The lane splitting also called filtering which allows motorcycles to utilize the space between vehicles to travel through stationary or slow traffic. Major accidents happen because of carelessness among them forgot to have the side stand and start driving with side stand which leads to an accident.

 The aim of this Mechanical Mini Project is to decrease the tension of the driver of the vehicle because carelessness results in death so every time one must be aware of it. This mini project explains to reduce such kind of incidents. The main objective is to inflate the tyre in    emergency conditions when there is no one to help. This is one of the easiest and the cheapest methods.

This mini project comprises of two things. They are Side Stand Indicator Modulation and A Compressor Weight is very low. Who is going to drive byke must know how important these two things and how successful are these two.

The side stand is the most founded thing by senior engineer which is attached to bike not to the centre stand and people mostly use only side stand of the bike because it is easy to use when compared to centre stand. With the lack of this small forgiveness it may lead to accident, death, or loose of any organ of the body.

Conclusion:

The goal of this Design & Fabrication of a Tension Less Two Wheeler Bike project is to make us feel tensionless while driving a two wheeler and to avoid accidents. Few bikes like yahama, fazer and sports bike use engine guard which helps a lot to avoid accidents.

Download Design & Fabrication of a Tension Less Two Wheeler Bike Mechanical Mini Project

Industrial Devices Control Using Blue-Tooth Module Abstract

The aim of INDUSTRIAL DEVICES CONTROL USING BLUE-TOOTH MODULE project is to design and construction of a module to control the Industrial equipments remotely through Bluetooth in a desired place (with in the range of Bluetooth), using the AVR micro controller.

In existing system there are no fixed methods to control industrial equipment remotely there was manual work involved in the process and accuracy in this system is not up to mark. Cost required for maintenance of equipment is more. 

Using present system cost of maintenance will be reduced and equipments can be managed remotely with out any risk factor. This entire process can be implemented with a very low cost. And usage of manual procedure will be decreased.

download Industrial Devices Control Using Blue-Tooth Module Abstract project Abstract.

Design & Execution of Hydraulic Operated Fixture Mech Project Documentation

The HMT machine is the foremost machine tool in the world for constructing houses in Bangalore. The HMT generates products such as general purpose machines, special purpose machines, wrist watches, lamps, and tractors.

 In this Design & Execution of Hydraulic Operated Fixture Project, HMT has described the detailed information on gears. Gear is common word for a mechanical plan and the work is signified by prepared adjective like the steering gears. There are different kinds of gears like spur gear, helical gears, double helical gears, crossed helical gears, parallel helical gears, and straight bevel gears.

 Some of the applications of gear are turbine driving generator, motor driving generator, aircraft, general purpose drives; aircraft gear drives, automotive drive gears, marine gears, railway gears, tractors, agitators, electric motors, blowers, compressor, and elevators.

 The grinding wheel is selected based on the following variables namely abrasive, grit size, and grade or hardness and structure. The tooth grinding of gears is divided into two important processes. They are generative grinding and form grinding.

 To choose the best concept of generating gears, the size of batch and accuracy should be considered. There are two methods present are finish machining of gears in after heat and green states.

 Conclusion:

 Gears are created by many processes such as casting, powder metallurgy, machining, stamping, and extruding. As a result, the machining process is the concept of mass generation of the great quality gears. The gears are made by form cutter method, generation method, and production of gears with the help of dies to make the process.

Download Design & Execution of Hydraulic Operated Fixture Mech Project Documentation